How to Reduce Noise When Double-Jersey Knitting Machine is Running

In the operation of double-jersey circular knitting machines, avoiding noise is an important factor in ensuring a comfortable production environment and improving work efficiency. This article will propose below some specific measures and suggestions to reduce noise during the operation of double-jersey circular knitting machines.

Regular inspection and maintenance

Regularly maintain and inspect the double-jersey circular knitting machine to ensure that all parts of the circular knitting machine are in good condition. Especially pay attention to the lubrication of the transmission part and bearings, adding or replacing the lubricant in time will effectively reduce the noise generated by friction.

Adjust the balance of the equipment

Make sure that the double-jersey circular knitting machine is firmly installed, the ground screws are tightened without loosening, and the overall placement of the equipment is stable. Unbalanced equipment will produce vibration and noise during operation. By adjusting the balance of the equipment, the noise can be reduced.

Cleaning foreign matter

Regularly check and clean the foreign matter inside the double-jersey circular machine, such as cotton wool and fiber. These foreign materials may enter the transmission part and affect the normal operation of the equipment, thus generating noise.

Optimize the operating parameters

According to the production needs, we can reasonably set the operating parameters of double-jersey circular knitting machine, such as speed, tension, etc., too high speed or improperly set tension may cause the equipment noise.

Use of noise reduction devices

We can consider installing noise reduction devices such as soundproof boards and sound-absorbing cotton around the double-jersey circular knitting machine to absorb and isolate the noise. In addition, some new double-jersey circular knitting machines are installed with built-in noise reduction systems, such as vibration-damping pads and soundproof covers, which can effectively reduce the noise level.

Train operators

Enhance training for operators to understand the performance and operating procedures of double-jersey circular knitting machines to avoid noise caused by misuse or improper use.

Regularly test the noise level

Use professional noise detection instruments to regularly test the noise level of double-jersey circular knitting machine in the process of operation, in order to find and solve the problem in time.

Environmental layout

Reasonable planning of the layout of the production workshop, the double-jersey circular knitting machine will be placed in a relatively independent area, to reduce the impact of noise on other equipment and staff.

Adoption of new technologies

With the continuous progress of technology, some advanced noise reduction technologies have been applied to the field of textile machinery. Consideration can be given to introducing these new technologies to reduce the noise level of double-jersey circular knitting machines.

Conclusion

The noise problems generated by double-jersey circular knitting machines during operation can be effectively avoided through regular inspection and maintenance, adjusting the balance of the equipment, cleaning up foreign objects, optimizing the operating parameters, using noise reduction devices, training the operators, testing the noise level on a regular basis, reasonably planning the layout of the environment, adopting new technologies, and complying with the relevant laws and regulations.