The Role of Knitting Oil in the Operation of Circular Knitting Machines

In the operation of circular knitting machine, knitting oil plays a vital role as a lubricant and protective agent. Knitting oil can not only ensure the smooth and efficient operation of the various moving parts of the machine, but also improve the production quality and extend the service life of the equipment. Its unique performance design enables it to cope with complex operating environments such as high temperature, high speed and high pressure. The following is the key role and importance of knitting oil in the operation of circular knitting machines.

Effective Lubrication and Wear Reduction

The core operating mechanism of the circular knitting machine involves a large number of high-speed parts, such as the needle barrel, the settler, the yarn guide, etc., which are in continuous contact and friction during work. Without adequate lubrication, wear will accelerate, resulting in deformation or damage to components, which will affect the accuracy and efficiency of the machine. The effective lubrication of the knitting oil allows it to form a protective film between these moving parts, significantly reducing the coefficient of friction and reducing the rate of wear of the parts.

Atomization performance is a key feature of the knitting oil, which means that after entering the machine, the knitting oil can be evenly distributed in the form of tiny particles on the various parts that need lubrication. The fine size of the atomized oil particle ensures that it can cover every tiny contact surface, further reducing the loss caused by mechanical friction. Especially at high speed, the atomized oil particles can quickly cover and lubricate all moving parts, ensuring the stability of the machine and long-term trouble-free operation.

Maintain Production Efficiency and Stability

The continuity and stability of the knitting machine during operation directly affect the production efficiency and product quality. Keeping the right amount of oil supply is one of the important measures to ensure the continuous and efficient operation of the machine. By controlling the amount of oil supplied, ensure that all moving parts are always in a fully lubricated state to reduce the failure caused by lack of oil or over-oil. The right amount of oil supply can also prevent excessive infiltration of the fabric, reduce oil pollution, and improve the beauty of the finished product.

In addition, the high viscosity retention ability of the knitting oil allows it to provide sufficient lubrication even when the machine is running at high speed. This characteristic makes it also play an important role in keeping the machine running smoothly and reducing vibration. Excessive vibration will cause the mechanical structure of the knitting machine to loosen, affecting the accuracy of the knitting and the consistency of the product, and the high viscosity of the oil can mitigate these adverse effects to ensure the stability of production.

Temperature Regulation and Prevention of Overheating

Knitting oil also plays an important role in temperature regulation in the operation of circular knitting machine. When the knitting machine is running at high speed, the friction will generate a lot of heat, and if the heat is not dissipated in time, the parts may be deformed, worn or damaged due to overheating. Through its good thermal conductivity, the knitting oil can quickly conduct the heat generated by friction to the outside of the machine, thereby preventing parts from overheating and ensuring that the equipment operates at the right temperature.

Temperature control not only helps to protect the machine itself, but also prevents the fabric from becoming deformed or damaged due to high temperatures. Excessive temperature may lead to melting or strength reduction of the fiber material, affecting the quality of the finished product. Therefore, the heat dissipation effect of knitting oil ensures the smooth and smooth surface of the fabric without heat damage, and also maintains the overall quality and feel of the fabric.

Anti-rust and Anti-corrosion Function

The working environment of the knitting machine usually involves high humidity and chemicals, which are easy to cause oxidation and corrosion of the metal parts of the machine. Knitting oil has anti-rust and anti-corrosion properties, which can form a protective film on the metal surface to block the erosion of moisture and other corrosive substances in the air, thereby preventing rust or corrosion of parts. Regular use of knitting oil can effectively extend the service life of equipment and reduce the need for replacement or repair due to corrosion, thus reducing maintenance costs.

Improve Fabric Quality and Cleanliness

In the production process of circular knitting machine, knitting oil has a direct impact on the quality and appearance of the final fabric. High-quality knitting oil can reduce the transfer of oil and avoid oil stains on the surface of the fabric, thus ensuring the cleanliness and appearance of the finished product. The proper selection and use of knitting oil can ensure that the fabric is not contaminated during the weaving process, resulting in a clean, smooth result.

In addition, the stable properties of the knitting oil can also reduce downtime in production and avoid inadequate lubrication caused by poor oil quality, thereby improving overall production efficiency. Choosing high-quality knitting oil can not only improve the quality of the fabric, but also reduce the unqualified rate of the product, increase customer satisfaction and market competitiveness.

Comprehensively Improve the Economic Benefits of Production

The multiple functions of high quality knitting oil in circular knitting machine are ultimately reflected in the improvement of the overall production economic efficiency. First, it reduces the frequency and cost of maintaining and replacing parts by reducing wear and corrosion on mechanical components. Second, by keeping the machine running stably and efficiently, unplanned downtime is reduced and production efficiency is maximized.

At the same time, the use of knitting oil can improve the final quality of the fabric, reducing the rework and waste caused by product defects. The improvement of this comprehensive benefit makes knitting oil an indispensable part of the textile production process and is the key to ensuring the efficient operation of circular knitting machines.

Conclusion

Circular knitting oil plays an irreplaceable role in textile production. By providing multiple functions such as efficient lubrication, temperature control, rust and corrosion prevention, it ensures stable operation and efficient production of the machine. The correct selection and use of knitting oil can not only extend the service life of the equipment, but also improve the quality and production efficiency of the fabric, and reduce production costs and maintenance costs. For any textile manufacturer pursuing efficient, stable and high-quality output, the rational use of knitting oil is an important strategy to maintain its competitive advantage and maximize economic benefits.